COST EFFECTIVE FASTENING OPERATIONS
For over 30 years, FEC Inc. has been providing its customers with the solid performance of highly reliable and accurate fixtured nutrunners. Based on the durability, reliability and accuracy of the fixtured nutrunners, we “fused” this technology to develop a hand tool using the same performance and design considerations. The result: The Fusion HFC3000II fastening system.
PRODUCT FEATURES
1. IMPROVED PRODUCTIVITY WITH HIGH PERFORMANCE
- Improved fastening ability with high speed digital control and data processing
- Wide range of straight, right angle and pistol tools
- High durability resolver for motor position control and angular feedback
- Torque or Angle control strategies
- 64 selectable parameter sets
- Built-in sequencing / batch function
- Embedded pulse control to reduce fastening reaction
2. REDUCED INITIAL & RUNNING COSTS
- Digital servo reduces energy consumption
- One controller covers the full range of hand tools
- Runs on single phase 100VAC - 200VAC power
- 'No Cost' software allows simple and quick setup, data monitoring / saving, torque / angle curve analysis and stored data retrieval
3. RELIABLE QUALITY MANAGEMENT
- In-process inspection of the fastening cycle by monitoring torque, angle, torque rate and time
- Visual (LED) and audio confirmation of fastening
- Store up to 12,000 cycles of fastening data, 100 torque curves and up to 500 abnormal cycles automatically
- All tools have embedded 'Smart ID' torque transducer and resolver for high accuracy torque / angle feedback - we don't rely on motor current as a means of torque feedback
- "Self-Check" function - Checks torque transducer is functioning properly at the start of each cycle maintaining system integrity
4. FLEXIBLE COMMUNICATION AND RESULT OUTPUT
- Data output through RS232, Devicenet, Ethernet I/P, Profibus, etc., and special protocols over optional Ethernet port
- Graphical User Console (Windows® based software) connection by dedicated ethernet port able to monitor and store resultant fastening data to local / network drives.
- Confirm tightening result with Tool / Controller LEDs and digital display
- Monitor / save and analyze cycle data using supplied User Console software
INDUSTRY APPLICATIONS
TOOLS WITH TORQUE TUBES
Flexible telescoping torque tube provides a balanced, compact structure to absorb reaction torque and vibration throughout the fastening cycle. The telescoping design allows easy movement in all directions.
SMALL ASSEMBLY CELL
Manually operated assembly cells can be custom designed and built to meet your specific assembly and application requirements.
MOBILE ASSEMBLY CARTS
Mobile assembly carts are designed with the ability to move where needed in the assembly process, and can provide a backup or handle production overflow.
TOOL STYLES
RIGHT ANGLE
Right
Angle tools are available in sizes from 15 — 130 Nm. A throttle
lever & reverse switch are provided standard. Optional sliding
spindles, offset gearing & tube nut head are available.
STRAIGHT
Straight
tools are available in sizes from 10 — 80Nm. A throttle lever &
reverse switch are provided standard. Optional sliding spindles,
offset gearing & tube nut head are available.
PISTOL UPPER
The
Pistol tool is available in 15Nm frame size. A start trigger &
reverse switch are provided standard. An optional hanging bracket is
available.
PISTOL LOWER
The
Pistol tool is available in 15Nm frame size. A start trigger &
reverse switch are provided standard. An optional hanging bracket is
available.
ACCESSORIES
CABLE
The
Fusion system features a durable high flex molded cable with “quick
on - quick off” twist and lock connectors. Main Cables & Extension
Cables.
SPECIAL HEAD
FEC
can supply many different configurations for special applications
including; offset heads, Crowsfoot heads, Hold and Drive heads, Tube
nut heads, ...
SOCKET TRAY
Socket
trays are available in either a 4 or 8 socket base. The socket tray
can operate in a “smart” mode or Parameter select mode.