Why am I getting a tool/servo mismatch
error?
(Axis
Unit display code "a3")
This is caused from the wrong size servo connected to the tool or the
Parameter configuration does not match the connected tool.
Be sure the correct servo is running the correct size
tool. For example, a DFT-132M3-S tool should be run from a 205 Axis
Unit, not a 203 Axis Unit. Check
out this chart for all tool/axis combinations.
From section 9.4.11 of the
manual.
TOOL TYPE MISMATCH ABNORMAL
<Error Description>
Preset tool type and connected tool type
are mismatched.
<Check Items>
- Verify that the MACHINE CONFIGURATION
/ SET SEQUENCE / SET PARAMETER screens match the physical machine
configuration.
- Re-enter the data on the MACHINE
CONFIGURATION / SET SEQUENCE / SET PARAMETER Screens or reload the
preset files from the PRESET FILE UTILITY screen.
- Verify that the Axis Unit and
connected tool type are compatible. (Refer to Section
2.4 of the manual)
- Check the connected Axis Unit(s) for
indications of abnormality. A locked-up display, an illuminated
Abnormal LED, and failure to count down are all possible indicators of
a malfunctioning Axis Unit. If all Axis Units appear to be functional,
the problem is likely to be found in another System component. In that
case, use the Axis Unit connected directly to the ISA Main Unit ribbon
cable to perform the following checks.
- Verify that the communication bus
ribbon cable is in good condition and is properly connected to both
the ISA MAIN Unit and the AXIS UNIT.
- Ensure that the ISA Main and Axis
Units are not located near any strong electrical or magnetic fields.
- Verify that the input power
specifications (200~230 VAC +/- 10%, 50/60 Hz) are met for both the
Axis Unit (3-phase) and the ISA Main Unit (single phase).
- Verify that all power cables are in
good condition and are properly connected.
- If the problem still exists, replace
the affected AXIS Unit. (Refer to Section
8.3 of the manual)
- If the problem persists, replace the
affected tool. (Refer to Section
8.3 of the manual)
If this did not
answer your question or problem, please
contact our support department via email,
contact form or call (586)
781-2100
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